Sullair Compressor AfterCooler

The ultimate cooling solution for industrial air compressors by Fete Vessel

1. Product Overview: Core Role in Air Compressor system setups

The Sullair Compressor AfterCooler is a specialized post-cooling device built for screw-type air compressors, serving as a critical module in compressed air system setups. This cooler minimizes compressed air temperature from 180-220°C (depending on model) to 5-10°C above surrounding temperature through forced air or water cooling, while removing condensate generated during compression.

Key Functions:

Heat Recovery & Temperature Control: Lowers compressed air temperature to minimize thermal stress on downstream piping and equipment, extending service life
condensate Separation & Air Purification: Condenses water vapor through temperature reduction, achieving >99% condensate removal when combined with multi-stage separators
Energy overall efficiency Optimization: minimizes dryer load by lowering air temperature, provide 15-20% overall energy savings

2. Technical Specifications & Data Analysis

Core operational performance Parameters

Parameter	Technical Specification
Cooling overall efficiency	Air-cooled ≥85%, Water-cooled ≥92% (ISO 1217 standard)
Temperature Reduction	Inlet 180°C to Outlet ≤45°C (typical operation)
Condensate Removal Rate	≥99% (with multi-stage separator)
Pressure Loss	≤0.02 MPa (full load operation)
Noise Level	Air-cooled ≤75 dB(A), Water-cooled ≤68 dB(A) (1m distance)
Corrosion Resistance	Anodized aluminum housing withstands ≥1000hr salt spray test

Innovative Technologies

Smart Temperature Control: Integrated VCS system setup monitors air temperature, humidity and coolant flow in real-time
Low-Maintenance Design: Modular construction with quick-disconnect modules minimizes service time to ≤30 minutes
Energy Optimization: Dual-circuit cooling (water-cooled) enhances heat exchange by 25%

3. use case Scenarios & Case Studies

Industrial Manufacturing

Automotive Painting: Sullair DS-series water-cooled aftercoolers keep ≤40°C outlet temperature, improving paint finish quality to 99.5% defect-free.

Mining & Energy

Drilling Operations: Mobile air compressors with air-cooled aftercoolers keep ≤50°C output at 45°C surrounding temperature, extending continuous operation by 40%.

Medical & Food Industries

Pharmaceutical Production: Oil-free compressors with aftercoolers provide Class 0 air (≤0.01 mg/m³ oil content) meeting GMP requirements.

4. Maintenance Strategy

Routine Inspection

Daily temperature monitoring of inlet/outlet air
Monthly pressure differential checks
Quarterly leak detection tests

Scheduled Maintenance

Interval	Air-Cooled Units	Water-Cooled Units
500 hours	Clean cooling fins	Check water pH (6.5-8.5)
2000 hours	Replace air filters	Clean thermal exchanger tubes
8000 hours	Lubricate fan bearings	Replace water seals

5. Conclusion: Technology-Driven operational performance

Sullair Compressor AfterCoolers by AirsCooler provide:

Advanced modular design with adaptive control algorithms
Custom configurations for extreme operating conditions
minimized total cost of ownership with ROI under 1.5 years

The future development focuses on IoT integration and eco-friendly materials to keep industry leadership.

Brand Name:	AirsCooler	Design Standard:	@ASME, PED, CE
Place of Origin:	China	Condition:	New
Warranty:	1 year	Production standard:	GB150.ASME.European standard.

Usually 20–30 days after receiving the deposit and confirming drawings/materials.

50% T/T before production, balance before shipment.

One year after shipping (manufacturing defects only; misuse and consumables excluded).

Prices are valid for 30 days due to raw-material fluctuations.

Yes. OEM branding is available (nameplate/logo/label engraving as requested).

Sullair-IHI Air Cooler

Fast Delivery

Quick production and shipping to minimize compressor downtime.

OEM-Quality Fit

Exact-fit replacements by part number or drawing, tested for reliability.

1-Year Warranty

Backed by a 12-month warranty and responsive after-sales support.