1. Product Overview: Core module of Industrial Cooling offerings

The Centac Cooler CV2 is a heat exchange device specifically built for industrial centrifugal air compressors. As a core module of Ingersoll Rand's Centac series air compressors, its primary function is to minimize compressed air temperature through forced convection heat transfer, ensuring stable operation under high-pressure, high-load conditions.

This cooler features modular integrated design, working seamlessly with the compressor body, intercoolers, and aftercoolers to form a compact chassis system setup. Its technical architecture is based on efficient heat transfer principles, maximizing heat exchange overall efficiency through tube-fin composite structure.

2. Technical Features and Data Specifications

2.1 Structural Innovations and Material Science

• Tube-Fin Composite Structure: Utilizes copper tubes with rolled fins, with spacing and diameter fine-tuned through CFD simulation, achieving total heat transfer coefficient of 250-300W/(m²·K) while keep air-side pressure loss ≤150Pa.
• Corrosion-Resistant Coating: Nano-level anti-corrosion coating passes salt spray tests, ensuring 10-year corrosion-free operation in industrial environments with ≤200ppm chloride concentration.
• Modular Sealing Design: Incorporates graphite seal rings with intermediate seal air injection, achieving ≤0.1sccm leakage rate to meet ISO 8573-1 Class 0 oil-free standards.

2.2 Thermodynamic operational performance Parameters

3. use case Scenarios and Case Studies

3.1 Typical use cases

• Petrochemical: Interstage cooling for ethylene crackers, improving yield by 0.8%
• Data Centers: Precooling for liquid cooling system setups, achieving PUE below 1.15
• Pharmaceutical: GMP-compliant air treatment with 0.5μm filtration

3.2 Success Cases

4. Maintenance and Service Strategy

4.1 Routine Inspection

• Daily pressure differential monitoring
• Monthly thermal imaging scans
• Weekly seal integrity checks

4.2 Advanced Maintenance

5. Technology Evolution and Industry Trends

The CV2 cooler is evolving with microchannel heat transfer enhancement and AI-powered predictive maintenance capabilities. Emerging use cases include hydrogen energy system setups and carbon capture installations.

6. Conclusion

AirsCooler's Centac Cooler CV2 represents a sophisticated industrial cooling offering combining structural innovation, material science, and intelligent controls. Its proven operational performance across multiple industries demonstrates exceptional adaptability to challenging operating conditions. Proper maintenance protocols and technology upgrades will maximize equipment lifespan and operational overall efficiency.